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Manufactured Diamond
- a Dream of Mankind
And a Long Series of Unsuccessful Attempts


1951 Start of GE Laboratory Project

February 15, 1955
GE Announces Capability to Manufacture and Reproduce Diamonds


1959 Expanding the Product Line


1969 Commercial Introduction
of Borazon* CBN – Cubic Boron Nitride


1970 Development of Polycrystalline Diamond
(PCD) and CBN (PCBN)


Diamond Characterization


The Product Evolution Continues

The Author:
Dr. Stephen C. Hayden
MBS Product Technical Manager

Please use this pdf for a complete printout
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Man Made Diamond - When Science Becomes an Art

Manufactured Diamond - a Dream of Mankind
And a Long Series of Unsuccessful Attempts

hannay

James Hannay

moissan

Henri Moisson

Parsons

Sir Charles A. Parsons

Bridgman
Dr. Percy Bridgman

Mankind has been dazzled by the mysteries of the gleaming diamond since it was first discovered centuries ago among alluvial deposits in the riverbeds of India. The glistening, bright, rare material, formed deep beneath the earth’s surface, was treasured first for its beauty as a dazzling gemstone. Later for its physical characteristics of hardness, thermal conductivity, low coefficient of friction, light refraction properties, resistance to chemical attack and permanence over time. In the 1860s, diamond was discovered in South Africa, where it had surfaced through the earth’s mantel by volcanic action. They have since been discovered in other countries, including South America, Russia and Australia.

Lavoisier
Antoine-Laurent Lavoisier

Efforts to synthesize diamond date back several hundred years. As early as 1770 Antoine-Laurent Lavoisier, a French scientist, was credited with proving diamond is a crystalline form of carbon, the basic element found in all living matter. Scientists would later discover carbon atoms in graphite are arranged in two-dimensional hexagonal planes stacked one above the other, with each atom attaching to three others in the plane, making the substance slippery to the touch. In diamond, however, the atoms of carbon are packed in three dimensions, with each carbon attaching to four others, forming the hardest material known.

Scientists theorized that if the atomic composition of carbonaceous materials was manipulated, diamond could be made in the laboratory. While it was generally believed this change was caused by high temperatures and high pressures, the exact process was a mystery that fascinated many scientists during the 1800s and early 1900s.

Figure 1

Some believed they had created diamond in the laboratory, only to discover later their experiments could not be replicated. In 1880, James Hannay of Scotland thought he made diamond when he heated a mixture of hydro-carbons, bone, oil, and lithium to red heat in sealed iron tubes. Twelve years later, French scientist Henri Moisson thought he had made a diamond when he superheated carbon and metals to white heat in a special electric-arc furnace, then plunged them into water or molten lead. Claims by these scientists were later dashed by an Irishman, Sir Charles Algernon Parsons, who studied their experiments, as well as conducted his own. He concluded no one had ever created a synthetic diamond.

In the 1940s Nobel Prize physicist Dr. Percy Bridgman of Harvard University, began a series of experiments supported by an industrial group. Bridgman designed equipment capable of recreating the high pressures and the high temperatures found deep within the earth. While he was successful in heating graphite to 3000°C (5432°F) under pressures of 600,000 psi (4137 MPa) – greatly adding to the understanding of carbon under these conditions – he was also unable to produce diamond. The experiments were abandoned within three years.


Growing Strategic Value of Industrial Diamond

The search for a synthetic diamond resumed in the late 1940s to meet a growing national need. During the Cold War Era, the U.S. industrial force had slowly become dependent on natural diamonds. Diamonds were needed to sharpen cemented tungsten carbide tools used in metalworking, for sawing or drilling stone and concrete, as well as for dressing tools used for grinding wheels and for polishing applications. The only source for these diamonds was overseas. Clearly, a stable, dependable source of diamond was needed.

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