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BZN*
Compacts
Tool
Blanks and Inserts
Machining of Ferrous Materials
Diamond Innovations manufactures a complete line of high quality polycrystalline
CBN products for machining ferrous materials. The BZN product line is designed
to provide significantly increased tool life, consistent surface finish and dimensional
control. As a direct result overall part cost can be significantly decreased,
while at the same time, gains in productivity accccffs well as cost savings in
the total manufacturing operation are successfully achieved. BZN tool blanks and
inserts are available in a wide range of shapes, sizes and grades for fabrication
into finished high performance tools.
Six
Sigma Controlled Quality
Engineered for Superior Performance
A proprietary Six Sigma controlled manufacturing process
provides the most consistent high quality blanks and
inserts on today’s market. BZN Compacts consist
of fine particles of the highest quality Borazon* CBN,
sintered and integrally bonded to a cemented tungsten
carbide substrate or produced as solid PCBN products.
The CBN crystals are randomly orientated and strongly
bonded either to each other or to a ceramic matrix.
This provides the tool with high resistance combined
with superior thermal and chemical stability. The carbide
substrate provides excellent mechanical support to the
PCBN abrasive layer and allows for easy braze attachment
in the fabrication of finished tools.
- Higher material
removal rates
- Decrease of
cycle times
- Higher production
output
- Faster/higher
machining parameters
- Improved work
piece quality
- Excellent dimensional
control
- Consistent
surface finishes
- Longer tool
life
- Increased machine
up-time
- Greater production
capacity without investing
in new equipment
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BZN Compacts
– The Cutting Edge of Modern Machining
BZN Compacts tool performance excels on pearlitic cast irons, Cr and Ni alloyed
iron, hardened steel, powder metal irons, hard facing alloys and superalloys.
In a typical machining application, tool cost is a relatively small percentage
of the total production cost. The full potential and value of BZN compact tools
over competitive and conventional tooling is evident by gains in productivity
and cost savings in the total manufacturing operation.
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