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Prevention of Failure Modes in Wire Dies

The 4 Primary Types of Cracks or Fractures
Seen in Returned Wire Dies

U-Shaped Cracks

Pitting

Wear Rings

Vertical Cracks

Horizontal Cracks

Web or Multiple Cracks

Rough Diamond Surface

Die Breakage

Important Guidelines for Wire Die End Users

Important Guidelines for Material Returns

Please use this pdf for a complete printout
English | Spanish | Chinese

Prevention of Failure Modes in Wire Dies

Prevention of Failure Modes in Wire Dies

Wire die fabrication and use is a demanding process with numerous steps involved. Each step is subject to new opportunities for error. Diamond Innovations has extensive background knowledge on the failure modes of wire dies. This experience enables us to provide our wire die customers with a comprehensive profile of typical failure modes and causes. The following analysis identifies the potential causes and is a valuable help to prevent such issues from reoccurring.

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