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Compax* Diamond Tool Blanks for Machining Nonferrous and Nonmetallic Materials

Compax Diamond Tool Blanks Product Range
Tailor-Made for Maximum Productivity

Compax* 1800 Diamond Tool Blanks
Bimodal Diamond Grain Structure for Severe Applications

Surface Preparation  NEW

All the Benefits of Diamond and Much More

Machining Parameter Guidelines

Material Application Case Histories – Compax Tool Blanks at Work

Compax Diamond Tool Blanks – Availability

Physical Properties of Compax Diamond Tool Blanks

Tool Preparation and Usage Guidelines

Please use this pdf for a complete printout
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Compax* Diamond Tool Blanks for Machining
Nonferrous and Nonmetallic Materials

Material Application Case Histories – Compax Tool Blanks at Work

O.D. Turning of
Alumium Pistons

Compax 1500
Conditions
Work material 390 Al (GD-Al Si 17)
Tool CPG-424 (CCMW 12 03 16)
Compax 1500 Tool Blanks
Turning
conditions
machining speed: 730 m/min
feed rate: 0.2 mm/rev
depth of cut: 0.25 mm
Coolant emulsion
Cutting mode continuous
Result 8000 pistons per cutting edge
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Grooving of
Aluminum Pistons

Compax 1300
Conditions
Work material 390 Al (GD-Al Si 17)
Tool Three grooving tool sets
Compax 1300 Tool Blanks
Grooving
conditions
machining speed: 370 m/min
feed rate: 0.45 mm/rev
Coolant emulsion
Result 10000 pistons per tool setup
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Surface Milling of Aluminum
Cylinder Head Face

Compax 1500

Conditions
Work material GK-Al Si9Cu3
Tool Milling head 250 mm Ø,
18 inserts tipped with
Compax 1500 Tool Blanks

Milling
conditions

machining speed: 3500 m/min
feed rate: 0.15 mm/rev per tooth
spindle speed: 4460 rev/min
depth of cut: 0.5 mm
Coolant emulsion
Result 40000 heads per tool setup
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Slot Milling/Edge
Conturing
Glass Fiber
Reinforced Plastic
Composite

Compax 1300
Conditions
Work material Glass fibre reinforced plastic composite, 40 Vol % fibre filled
Tool 6.0 and 8.0 mm, 2 cutting edges
Compax 1300 Tool Blanks
Machining
conditions
speed: 850 m/min, 1130 m/min
feed rate: 0.065 mm/rev, 0.05 mm/rev
spindle speed: 45000 rev/min
Result Compax 1300 Tool Blanks:
800 parts per cutting edge
Tungsten Carbide:
60 - 80 parts per cutting edge

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