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Compax* Diamond Tool Blanks for Machining Nonferrous and Nonmetallic Materials

Compax Diamond Tool Blanks Product Range
Tailor-Made for Maximum Productivity

Compax* 1800 Diamond Tool Blanks
Bimodal Diamond Grain Structure for Severe Applications

Surface Preparation  NEW

All the Benefits of Diamond and Much More

Machining Parameter Guidelines

Material Application Case Histories – Compax Tool Blanks at Work

Compax Diamond Tool Blanks – Availability

Physical Properties of Compax Diamond Tool Blanks

Tool Preparation and Usage Guidelines

Please use this pdf for a complete printout
English | German | Italian | Japanese | Spanish | Korean | French | Portuguese | Chinese | Russian

Compax* Diamond Tool Blanks for Machining
Nonferrous and Nonmetallic Materials

Compax* Diamond Tool Blanks
for Machining Nonferrous and Nonmetallic Materials

Diamond Innovations, a leader in superhard cutting materials, manufactures a complete line of high quality sintered diamond Compax tool blanks. Polycrystalline diamond (PCD) is used for machining a wide variety of nonferrous and nonmetallic materials. Different blank shapes, sizes and grades, tailor-made to achieve maximum productivity in their respective application fields, are provided to toolmakers for fabrication into finished cutting tools.

Compax polycrystalline tool blanks consist of the highest quality micron sized particles of Man-Made* industrial diamond, sintered and integrally bonded to a cemented tungsten carbide substrate using a high temperature high pressure process.

Compax Diamond Tool Blanks Product Range
Tailor-Made for Maximum Productivity

     

Grade 1600 Microstructure

Average particle size 4 µm
90 Vol % diamond
Unpolished or polished abrasive layer
Electrically conductive
 

Grade 1300 Microstructure

Average particle size 5 µm
92 Vol % diamond
Unpolished and polished abrasive layer
Electrically conductive
 

Grade 1500 Microstructure

Average particle size 25 µm
94 Vol % diamond
Unpolished and polished
Electrically conductive

 

Grade 1800
Microstructure

imodal particle size
25 µm / 4 µm
95 Vol % diamond
Unpolished and polished
Electrically conductive

Fine surface finishes for

 

Highly abrasion resistant for machining of

 

High strength for interrupted and roughing cuts of

 

Bimodal grain structure for severe applications

Aluminum
Copper
Precious Metals
Wood Composites
Plastics
   
Excellent edge quality and retention
High abrasion resistance
Moderate impact strength
Excellent surface finish
Easiest Compacts material to grind
 
< 14% Si/Al Alloys
Copper Alloys
Graphite and Graphite Composites
Wood Composites
Green Ceramics and Carbides
   
Good edge quality
Excellent abrasion resistance
Moderate impact strength
Good surface finish
 
> 14% Si/Al Alloys
Metal Matrix Composites
Bi-Metals (aluminum/cast iron)
Sintered Ceramics and
Carbides
Other highly abrasive materials
   
Exceptionally long tool life
Extremely high abrasion resistance
High impact strength
Fair to good surface finish, depending on application
 
MMC (Duralcan**)
>14% Si/Al Alloys
Fiberglass
Fiberboard
Wood Laminates
   
Exceptionally high abrasion resistance
Outstanding impact strength
Very good surface finishes
Record tool life

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