Diamond Innovations, a leader in superhard cutting materials, manufactures
a complete line of high quality sintered diamond Compax tool blanks. Polycrystalline
diamond (PCD) is used for machining a wide variety of nonferrous and nonmetallic
materials. Different blank shapes, sizes and grades, tailor-made to achieve maximum
productivity in their respective application fields, are provided to toolmakers
for fabrication into finished cutting tools.
Compax polycrystalline tool blanks consist of the highest quality micron sized
particles of Man-Made* industrial diamond, sintered and integrally bonded to a
cemented tungsten carbide substrate using a high temperature high pressure process.
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1600 Microstructure
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Average particle size 4 µm |
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90 Vol % diamond |
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Unpolished or polished abrasive layer |
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Electrically conductive |
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Grade
1300 Microstructure
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Average particle size 5 µm |
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92 Vol % diamond |
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Unpolished and polished abrasive layer |
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Electrically conductive |
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Grade
1500 Microstructure
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Average particle size 25 µm |
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94 Vol % diamond |
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Unpolished and polished |
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Electrically conductive |
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Grade
1800
Microstructure
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imodal particle size
25 µm / 4 µm |
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95 Vol % diamond |
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Unpolished and polished |
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Electrically conductive |
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Fine surface finishes for
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Highly abrasion resistant for machining of
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High strength for interrupted and roughing cuts of
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Bimodal grain structure for severe applications
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Aluminum |
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Copper |
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Precious Metals |
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Wood Composites |
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Plastics |
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Excellent edge quality and retention |
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High abrasion resistance |
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Moderate impact strength |
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Excellent surface finish |
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Easiest Compacts material to grind |
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< 14% Si/Al Alloys |
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Copper Alloys |
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Graphite and Graphite Composites |
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Wood Composites |
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Green Ceramics and Carbides |
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Good edge quality |
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Excellent abrasion resistance |
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Moderate impact strength |
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Good surface finish |
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> 14% Si/Al Alloys |
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Metal Matrix Composites |
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Bi-Metals (aluminum/cast iron) |
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Sintered Ceramics and
Carbides |
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Other highly abrasive materials |
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Exceptionally long tool life |
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Extremely high abrasion resistance |
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High impact strength |
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Fair to good surface finish, depending on application |
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MMC (Duralcan**) |
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>14% Si/Al Alloys |
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Fiberglass |
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Fiberboard |
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Wood Laminates |
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Exceptionally high abrasion resistance |
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Outstanding impact strength |
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Very good surface finishes |
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Record tool life |
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